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CHAIN SUB-ASSEMBLY (2AZ-FE) REMOVAL AND INSTALLATION MANUAL

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INSTALL CHAIN TENSIONER SLIPPER a. Install the chain tensioner slipper with the bolt. Torque: 19 Nm (194 kgf-cm, 14 ft. lbs.) Zoom Sized for Print 36. INSTALL TIMING CHAIN GUIDE a. Install the timing chain guide with the bolt. Torque: 9.0 Nm (92 kgf-cm, 80 inch lbs.) Zoom Sized for Print 37. INSTALL CRANKSHAFT POSITION SENSOR PLATE NO.1 a. Install the sensor plate with the “F” mark facing forward. 38. INSTALL TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL a. Apply multipurpose grease to a new oil seal lip. NOTICE: Keep the lip free of foreign objects. Zoom Sized for Print b. Using SST and a hammer, tap in the new oil seal until its surface is flush with the timing chain cover edge. SST 09223-22010 39. INSTALL TIMING CHAIN OR BELT COVER SUB-ASSEMBLY a. Remove any old packing material and be careful not to drop any oil on the contact surfaces of the timing chain cover, cylinder head and cylinder block. Zoom Sized for Print b. Apply a continuous bead of seal packing (Diameter 2.0 mm (0.079 inch) ) as shown in the illustration. Seal packing: Part No. 08826-00080 or equivalent Zoom Sized for Print NOTICE: • Remove any oil from the contact surface. • Install the chain cover within 3 minutes of applying seal packing. • Do not put in engine oil for at least 2 hours after installing the chain cover. c. Apply a continuous bead of seal packing as shown in the illustration. Seal packing: Part No. 08826-00080 or equivalent NOTICE: • Remove any oil from the contact surface. • Install the chain cover within 3 minutes of applying seal packing. • Do not put in engine oil for at least 2 hours after installing the chain cover. Zoom Sized for Print d. Install the timing chain cover with the 14 bolts and 2 nuts. Torque: 9.0 Nm (92 kgf-cm, 80 inch lbs.) for bolt A 25 Nm (255 kgf-cm, 18 ft. lbs.) for bolt B 55 Nm (561 kgf-cm, 41 ft. lbs.) for bolt C 43 Nm (438 kgf-cm, 32 ft. lbs.) for bolt D 11 Nm (112 kgf-cm, 8 ft. lbs.) for nut

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bolt pattern for the timing cover of 5 4L triton, Ford 5 0 Timing Cover bolt diagram, Seal Packing 08826 00080

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